What is an ampoule?

An ampoule is a small sealed plastic container that holds a single dose of medicine or solution.

What is an Ampoule Forming Filling Sealing Machine？

Ampoule Forming Filling Sealing Machine is a type of equipment used in the packaging industry to fill liquid products into ampoules.

This machine is suitable for the unit dose of medicine,drinks,dairy products,food,perfume,etc.

What are the benefits of Ampoule Forming Filling Sealing Machine?

In the process of using the Ampoule Forming Filling Sealing Machine, you will experience the following benefits:

● High speed and high precision high-end motion controller.

● Stepless frequency control of motor speed control.

● Servo motor control tensile membrane device.

● Automatic discharge volume, a roll of film cutting, can be folded in half.

● There are positive and negative photoelectric pattern of version of the function. Products elegant, meet high standards of packaging requirements.

● Using electronic peristaltic pump device.Filling accuracy is correct.

● Filling does not drip, no bubble, no overflow.

● At the bottom of the bottle is flat, could stand.

● Automatic stop when each door opening.

What are the components of Ampoule Forming Filling Sealing Machine?

The Ampoule Forming Filling Sealing Machine's production line has multiple components working together:

It comes with a programmable logic controller[PLC] and a human-machine interface [HMI].

● Forming System

It include a heating section to soften the film material.

The mold blowing port will separate the two layers of film material,forming the plastic bottle.

● Filling System.

It accurately dispenses the desired amount of medication or solution into each ampoule.

There are several side-by-side filling heads that corresponding to the filling holes.

● Sealing system

This part seals the bottle by heating,You'll have to clean the dust off the sealing knife.

● Cutting system

It‘s designed to separate the formed ampoules from the continuous tube after sealing.

● Indentation system

The indentation system applies controlled pressure to create these marks.

This helps to open the ampoule without contaminating or damaging the contents.

How does the Ampoule Forming Filling Sealing Machine operate?

Here are the steps of how a tincture filling line operates:

● Step 1:Preparation Process

In this step,the operator makes sure that the machine is in good working condition.

Next, enter the filling parameters on the control panel and start the filling operation.

Position the film rolls according to the requirements for film discharge installation.

● Step 2: Molding Process

The ampoule tubes pass through a heating zone to make them soft.

The tube enters the forming system and uses pressure to create the desired shape.

● Step 3:Filling Process

Once the ampoule is formed, the machine accurately measures the predetermined dose of solution and dispenses it into each ampoule.

● Step4:Heat Sealing Process

This part seals the bottle by heating.

This step ensures that the contents are not contaminated and maintains product sterility.

● Step 5:Cutting Process

Machines separate sealed ampoules from continuous tubes.

A cutting system is often used to achieve a clean and precise separation.

● Step 6:Indentation Process

The indentation system applies controlled pressure to create marks on the neck of the ampoule. Helps to easily break open the ampoule and ensures easy access to the contents of the ampoule.

Which Industries use Ampoule Forming Filling Sealing Machine？

Some of the industries that commonly use Ampoule Forming Filling Sealing Machine:

● Pharmaceutical industry

The pharmaceutical industry uses Ampoule Forming Filling Sealing Machines to produce sterile ampoules that contain drugs and pharmaceutical product

● Biotech Industry

The biotech industry uses these machines to manufacture sterile ampoules containing biological or cell-based products that are sensitive to contamination.

● Medical Industry

The medical industry uses Ampoule Forming Filling Sealing Machines to produce ampoules for wound care, diagnostic tests, and other medical applications.

What should you Consider when Choosing Ampoule Forming Filling Sealing Machine?

When choosing an Ampoule Forming Filling Sealing Machine, there are several key considerations to keep in mind.

Here are some important considerations:

● Production Capacity

Determine the required ampoule production capacity per hour.

Select a machine that can meet or exceed your production needs.

● Packaging Requirements

Determine the type and size of the products you intend to package.

Consider the dimensions, shape, and weight of the products to ensure the machine can accommodate them appropriately.

● Ampoule Size And Shape:

Different machines may have limitations on ampoule size and configuration.

Ensure that the machine you select will meet your desired ampoule specifications.

● Material Compatibility:

Consider the type of material you plan to use for the ampoule.

Ensure that the machine is compatible with the selected material without compromising product integrity.

● Filling Accuracy:

It is critical to select a machine that delivers a precise dose of solution to each ampoule.

This ensures correct dosing and maintains product quality.

● Seal Integrity:

The machine should be able to reliably seal the ampoule.

Prevent contamination and maintain sterility throughout the shelf life of the product.

● Automation And Control:

Consider the level of automation and control offered by the machine.

Advanced features such as programmable settings, user-friendly interfaces and real-time monitoring can increase productivity.

● Maintenance And Support:

A reliable after-sales support system ensures minimal downtime.

Any problems that may arise during machine operation can be quickly resolved.

What are the technical parameters of Ampoule Forming Filling Sealing Machine?

The technical parameters may vary from one Ampoule Forming Filling Sealing Machine to another:

● Maximum molding depth 12mm.

● Power supply need 220 or 380 V, and60 Hz, or 50 Hz.

● Filling volume of between 1ml and 50ml.

● Packing speed 100 bottles/minute

● One to five filling heads.

How does FAT, IQ and OQ Ampoule Forming Filling Sealing Machine Documents Compare?

● FAT ensures that the machine is manufactured according to agreed-upon specifications.

● IQ verifies the proper installation of the machine at the customer's facility.

● OQ tests and confirms the machine's operational performance within specified parameters.

How to prevent maintenance of Ampoule Forming Filling Sealing Machine?

In terms of maintenance, you need to pay attention to the following aspects: 

● Avoid water or alcohol contact with electrical parts when cleaning.

● Counting tools and accessories after operation.Prevent items from falling into moving parts and causing equipment accidents.

● Avoid contacting the abrasive and tail seal coating with sharp tools.

● The formwork is brought down to room temperature before the cooling water is turned off.

● Do not touch the touch panel with hard objects

In terms of maintenance, you need to pay attention to the following aspects:

● Cut off the power before maintenance.

● Multiple operators need to remind each other to prevent misoperation of safety and equipment accidents.

● Regularly check the equipment electrical switch, distribution box and inverter operation.

Does Aligned provide after-sales service for Ampoule Forming Filling Sealing Machine?

Yes, Aligned offers after-sales support for the Ampoule Forming Filling Sealing Machine.

● After-sales warranty

We provide a warranty period to protect your rights and ensure product reliability.

Any failures during the warranty period will be repaired or replaced free of charge.

● Door-to-door installation

We support on-site installation and debugging.

Ensure proper equipment operation and desired results, tailored to your needs.

● Training courses

Our professional training courses help you and your team operate and maintain the equipment correctly.

Parts supply

We has sufficient parts inventory to ensure that you can get the parts you need in time.

● After-sales feedback

Customer satisfaction is our top priority.

We regularly communicate and seek feedback to continuously enhance our after-sales service.

Ampoule Forming Filling Sealing Machine should conform to which quality standard?

The Ampoule Forming Filling Sealing Machine should meet the following quality standards:

● Compliance with current good manufacturing practices (cGMP) guidelines.

● Possession of ISO certification, indicating adherence to international standards for quality management systems.

● CE certification, ensuring the proper functioning of electrical components.

● Fulfillment of FDA requirements to ensure conformity with health standards.

Can you Integrate Ampoule Forming Filling Sealing Machine with other accessories?

Yes, you can integrate the Ampoule Forming Filling Sealing Machine with other accessories.

Some possible accessories to integrate with it include:

● DXH Series Automatic Cartoning Machine